Software Solutions: PC & PLC Integration

We built a smart PC + PLC system for a smartwatch factory. It boosted output by 50% and automated the testing process.

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What Is a Hybrid PC & PLC Solution?

A hybrid system combines a PLC for real-time control and a PC for data display and reporting. The PLC runs machines reliably, while the PC handles analytics, user interface, and databases.

Core Parts of the System

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PC Interface & Analytics

Shows live data, stores logs, alerts users, and connects to ERP/MES.

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PLC Real-Time Engine

Runs control logic on strong hardware made for factory use.

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Communication Protocols

Uses OPC UA, Modbus, and Ethernet/IP to link devices and systems.

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Diagnostics & Maintenance

Auto alerts, easy repairs, and modular design cut downtime.

Why It Works: Benefits of PC + PLC

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Better Performance

Fast machine control with smart data handling on top.

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Flexible & Scalable

Software can grow and adapt. Hardware can expand too.

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Full System View

See and control every part of the line in real-time.

Who Uses Hybrid Systems?

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Electronics Assembly

Needs strong control and detailed testing data.

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Automotive Manufacturing

Combines motion control, inspection, and traceability.

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Pharma & Food

Needs precise logic, safety checks, and records.

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Consumer Electronics

High-speed testing and live dashboard tracking.

Our Integration Process

Assessment

We check your current system and list what’s needed.

System Architecture

We plan a balanced PC + PLC system for your goals.

Implementation

We install, connect, and configure the system.

Testing & Handover

We test, train your team, and confirm everything works.